Throttle Cable Replacement: A Step-by-Step Guide
Are you having trouble with your Harley Davidson’s throttle cable and need to replace or repair it? Look no further, as we have a detailed guide on how to do it yourself. This article will take you through the step-by-step process of fixing your Harley Davidson throttle cable.
How to Replace a Harley Davidson Throttle Cable
Step 1: Prepare Your Harley Davidson
Preparing your Harley Davidson is the first step in replacing your throttle cable. You must put a cardboard shim in the brake lever to ensure the pressure is off the brake light switch. This will prevent the switch from being sheared off during the process.
Step 2: Remove the Housing
Using a T25 wrench, remove the top bolt from the housing. Then, work on the bottom bolt to release the housing. Next, use a Torx 27 to remove the two pinch bolts that secure the clamp. Finally, remove the top pinch bolt while holding the brake reservoir to prevent it from falling into the tank.
Step 3: Remove the Cable Guides
Peel back the boots and locate the adjuster nut and lock nut. Loosen these nuts to make it easier to remove the cable ferrules. Lift the cable and rotate the ferrule to remove it. Do this for both the front and back throttle cables.
Step 4: Remove the Throttle Cable
Pop out the throttle cable by wiggling it around and turning it back and forth. Do the same for the return cable. The cables have a c-clip that retains them within the housing.
Step 5: Remove the Back Plate
Remove the air cleaner cover by using a 5/16-inch hex head. Then remove the filter and the bolts behind the crank breathers. Remove the back plate to expose the cables.
Step 6: Remove the Cable Ferrules
Loosen the cable ferrules using a pair of needle-nose pliers. Turn the cable ferrule about a quarter turn so you can get the guide and then back it out. Do this for both the front and back throttle cables.
Step 7: Replace the Cable
To replace the cable, push it into the top of the plate and run it down the channel. Lift the cable out and pull it out of the channel. Use a free video on law-abidingbiker.com to learn how to remove the tank and replace the cables.
Step 8: Adjust the Cable
Use the adjuster nut to take some slack out of the cables. Adjust the throttle snapback to your preference. Put the jam nuts into the adjuster nut to keep it in place.
Step 9: Test the Cable
Start the bike and work the throttle to ensure it is adjusted to your preference. Tighten everything down, and you’re good to go!
In conclusion:
Replacing your Harley Davidson throttle cable is not as difficult as it may seem. Follow these steps carefully, and you’ll have your cable replaced quickly. Don’t forget to check out law-abidingbiker.com for more helpful tips and tricks for your Harley Davidson.
Start from the beginning and see more DIY videos about DIY Harley Davidson repairs…
Helpful products for you based on this Harley Davidson repair video.
- Fitment: The throttle cable compatible with Harley Road King Dyna Softail FLH FLT 1996-2007 FXD FLST FXST 1996-2010.
- Replace Part Number: Replace for part number of throttle cable: 56884-07, 5634301, 5634396, 5635696A, 5642106, 5643298. Replace for part number of idle cable: 56885-07, 5634201, 5634296, 5635596A, 5641506, 5643398.
- Premium Material: The throttle gas cable feature chrome-plated polished fittings and stainless steel braiding. All cables are made with anti-friction inner liners, the inner PE liner braided with stainless steel reinforcement embedded in a tough PVC outer protector, ensures the whole cable a longer life and a better performance when using.
- Great Function: Throttle idle cable housing lengths are 51-1/2" , 90° elbow fitting with spring, they are used for adding taller Handlebars and Risers to your motorcycle. Regular replacement of new cables can keep your bike working smoothly, ensuring cycling safety.
- Easy to Use: The throttle cable wire kit is easy to install and does not include instructions. Some motorcycles may require longer than normal cable lengths to ensure installation and prevent errors, please check the length you require before purchasing.
- This is a High Quality Stainless Steel Braided Throttle Cable set that is +6" longer than stock for adding taller Handlebars and Risers to your Harley.
- Stainless Steel Braided Throttle Cables have a clear UV Resistant Armor Coat on the outside of the stainless steel braid to reduce fading from the Sun and to protect your paint from rubbing. Chrome plated ends provide the finishing touch.
- Our Throttle Cables have a protective inner sleeve for an easier pull and provide longer life.
- This throttle cable housing length is 45" long.
- Fits 2002-2007 Harley Electra Glide FLHTI, Electra Glide Classic FLHTCI, and Ultra Classic FLHTCU/I models with Cruise Control.
- Applicable Models: Replacement for Harley Touring Road Glide, replacement for Street Glide, replacement for Electra Glide, replacement for Road King Ultra Classic 2000-2006
- Material: Crafted from robust stainless steel, this throttle idle cable set offers longevity and resilience, providing lasting performance under various riding conditions
- Function: The throttle idle cable set plays a crucial role in regulating your motorcycle's throttle response and idle speed, ensuring smooth and precise control over your bike's acceleration, contributing to a safer and more enjoyable riding experience
- Warm Tips: Consistently renewing your cables ensures optimal bike performance, providing a secure and pleasurable riding experience
- What You Will Get: 1 x Braided Throttle Idle Cable Set
*Options last updated on 2025-07-22 at 20:01.
