Learn from an expert mechanic how to easily remove your old fuel tank and install a new one.
Is your BMW E39 fuel tank causing problems? Please don’t wait until it’s too late to fix it. This step-by-step guide will show you how to replace your old fuel tank with a new one. Our expert mechanic will guide you through the process, from removing the old tank to installing a new one. With the right tools and patience, you can have your BMW E39 running smoothly again.
How to Replace the Fuel Tank on a BMW E39: A Step-by-Step Guide
Tools Needed:
– Ratchet set (8mm-18mm)
– Allen wrench set (5mm-7mm)
– Pliers
– Pry bar
– Screwdriver
Step 1: Raise the Car and Loosen the Exhaust Bolts
First, raise the car from the front and loosen the exhaust bolts. Then, remove the arm holding the exhaust and lower it out of the way. This will allow you to access the fuel tank.
Step 2: Remove Heat Shields and Drive Shaft
Next, remove the heat shields and drive shaft. Six 13mm bolts are holding the drive shaft in place. Rotate the tire half a turn to expose the other two bolts. Then, remove the center bracket and the three bolts on top.
Step 3: Remove Parking Brake Cables and Hooks
The parking brake cables and hooks are the last things holding the tank in place. Remove the disk and spring, and loosen the top hook. Then, slide out the parking brake cable from the back and remove the four hooks.
Step 4: Remove Tank and Disconnect Hoses
The tank can be dropped with the parking brake cables and hooks removed. Disconnect the hoses and clip the limbo. Then, remove the three Phillips head screws and the little clamp.
Step 5: Install New Tank and Reconnect Hoses
Install the new tank and reconnect the hoses. Use the old hoses, and add a clamp for extra security. Reinstall the heat shields, drive shaft, parking brake cables, and hooks.
Step 6: Lower the Car and Test Drive
Lower the car and test drive it to ensure everything is working correctly. Congratulations, you have successfully replaced the fuel tank on your BMW E39.
Conclusion:
Replacing your BMW E39 fuel tank can be daunting, but it can be done quickly with the right tools and guidance. By following these simple steps, you can have your BMW E39 running smoothly again. Don’t let a faulty fuel tank slow you down. Please take action today and replace your old fuel tank before it becomes a dangerous problem.
If you need to replace your BMW E39 fuel tank, check out our selection of high-quality replacement tanks below.
- 【Replacement Part Number】- 16117222391, 10844, 31848. Before Ordering, Please Confirm Whether The Accessories Are Suitable For Your Vehicle To Confirm Compatibility！Most fuel caps are sealed by turning them until you hear a clicking sound！
- 【FIT FOR】 -2002-2018 Mini Cooper,2008-2013 128i,135i,2014-2016 228i,2017-2018 230i, 2013-2018 320i,2001-2006 325Ci 325i 325xi,2007-2016 328i,2014-2016 328i GT xDrive,2009-2016 328i xDrive,2007-2008 328xi,2001-2006 330Ci 330xi,2017-2018 330i,2007-2015 335i,2001-2007 525i 530i,2008-2016 528i 535i,2017-2018 530i,2006-2016 550i, 2011-2015 740Li 740i,2006-2015 750Li,2010-2015 750Li xDrive, 2006-2018 750i,2010-2018 750i xDrive,2001-2018 M3,2013-2018 X1,2004-2017 X3,2007-2018 X5,2009-2016 Z4 & more.
- 【Advantage】- As Time Goes By, The Fuel Filler Cap Of The Car Will Be Loose And Invalid,This Will Increase Fuel Vapor Emissions， May Causes Your Check Engine Light CEL Turns On.Our Fuel Filler Cap Are Designed And Manufactured According To OEM And Can Perfectly Replace Damaged Fuel Filler Cap. The Price Is Only A Small Part Of The Dealer!
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- 【FUEL CAP / GAS CAP COMPATIBLE WITH】16117222391,31848, 10844, Fuel Tank Filler Cap Is 100% Rigorously Tested Before Shipping. Check The Part Number To Confirm The Compatibility Before Purchase. GAS CAP For Wide Range of BMW Series (Includ 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Years Series)
- 【COMPATIBLE WITH BMW 128 ~ 440I/IS/XI Series】Gas Cap/ Fuel Cap Compatible with BMW 2008-2013 128i | 2008-2013 135i | 2013 135is | 2014-2016 228i | 2017-2018 230i | 2001-2018 320i | 2000 323ci | 2000-2011 323i | 2001-2006 325ci | 2001-2006 325i | 2001-2006 325xi | 2000 328ci | 2000-2016 328i | 2007-2008 328xi | 2001-2006 330ci | 2001-2018 330i | 2001-2006 330xi | 2007-2016 335i | 2011-2013 335is | 2007-2008 335xi | 2016-2018 340i | 2014-2016 428i | 2017-2018 430i | 2014-2016 435i | 2017-2018 440i
- 【COMPATIBLE WITH BMW 525 ~ 760I/IS/XI Series】Gas Cap/ Fuel Cap Compatible with BMW 2001-2007 525i | 2006-2007 525xi | 1999-2016 528i | 2008 528xi | 2001-2018 530i | 2006-2007 530xi | 2008-2016 535i | 2010-2017 535i Gt | 2008 535xi | 1999-2018 540i | 2004-2005 545i | 2006-2016 550i | 2010-2017 550i Gt | 2012-2018 640i | 2004-2005 645ci | 2006-2018 650i | 2011-2018 740i | 2011-2015 740li | 2002-2005 745i | 2002-2005 745li | 2006-2018 750i | 2006-2015 750li | 2004-2006 760i | 2003-2015 760li
- 【COMPATIBLE WITH BMW M/X/Z Series & MINI COOPER】Gas Cap/ Fuel Cap Compatible with 2016-2018 M2 | 2014-2016 M235i | 2017-2018 M240i | 2001-2018 M3 | 2015-2018 M4 | 2000-2018 M5 | 2018 M550i | 2006-2018 M6 | 2017-2018 M760i | 2018 M760li | 2012-2018 X1 | 2018 X2 | 2004-2017 X3 | 2015-2018 X4 | 2007-2018 X5 | 2008-2018 X6 | 2009-2016 Z4 | 2002-2018 Mini Cooper | 2016-2018 Mini Cooper Clubman | 2011-2018 Mini Cooper Countryman | 2013-2016 Mini Cooper Paceman
- 【COMPATIBLE WITH 2001 - 2020 BMW Gas Cap】E39,E46,E60,E61,E63,E64,E65,E66,E70,E71,E82,E83,E88,E90,E91,E92,E93,F01,F02,F07,F10,F12,F13,F22,F23,F25,F30,F31,F32,F33,F34,F36 ( Includ 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Models)
- Fuel Pump
- Brand NEW part with full 1 year warranty.
- BMW part# 16 14 6 752 369, check fit below.
- Genuine BMW part, recently made: not been lying around.
*Options last updated on 2024-12-05 at 12:33.
