BMW E39 Fuel Tank Replacement and Tool List

Learn from an expert mechanic how to easily remove your old fuel tank and install a new one.

Is your BMW E39 fuel tank causing problems? Please don’t wait until it’s too late to fix it. This step-by-step guide will show you how to replace your old fuel tank with a new one. Our expert mechanic will guide you through the process, from removing the old tank to installing a new one. With the right tools and patience, you can have your BMW E39 running smoothly again.


How to guide: Replace the Fuel Tank in a BMW E39

How to Replace the Fuel Tank on a BMW E39: A Step-by-Step Guide

BMW E39 fuel tank replacement and tool listTools Needed:

– Ratchet set (8mm-18mm)
– Allen wrench set (5mm-7mm)
– Pliers
– Pry bar
– Screwdriver

Step 1: Raise the Car and Loosen the Exhaust Bolts

First, raise the car from the front and loosen the exhaust bolts. Then, remove the arm holding the exhaust and lower it out of the way. This will allow you to access the fuel tank.

Step 2: Remove Heat Shields and Drive Shaft

Next, remove the heat shields and drive shaft. Six 13mm bolts are holding the drive shaft in place. Rotate the tire half a turn to expose the other two bolts. Then, remove the center bracket and the three bolts on top.

Step 3: Remove Parking Brake Cables and Hooks

The parking brake cables and hooks are the last things holding the tank in place. Remove the disk and spring, and loosen the top hook. Then, slide out the parking brake cable from the back and remove the four hooks.

Step 4: Remove Tank and Disconnect Hoses

The tank can be dropped with the parking brake cables and hooks removed. Disconnect the hoses and clip the limbo. Then, remove the three Phillips head screws and the little clamp.

Step 5: Install New Tank and Reconnect Hoses

Install the new tank and reconnect the hoses. Use the old hoses, and add a clamp for extra security. Reinstall the heat shields, drive shaft, parking brake cables, and hooks.

Step 6: Lower the Car and Test Drive

Lower the car and test drive it to ensure everything is working correctly. Congratulations, you have successfully replaced the fuel tank on your BMW E39.

Conclusion:

Replacing your BMW E39 fuel tank can be daunting, but it can be done quickly with the right tools and guidance. By following these simple steps, you can have your BMW E39 running smoothly again. Don’t let a faulty fuel tank slow you down. Please take action today and replace your old fuel tank before it becomes a dangerous problem.

If you need to replace your BMW E39 fuel tank, check out our selection of high-quality replacement tanks below.

DIY Option #1
Fuel Tank Filler Cap,Gas Cap Compatible With BMW E39 E46 E60 E90 E92-128i 320i 325i 328i 328xi 330i 330xi 335i 525i 528i 530i 535i 750i X1 X3 X5 Z4 M3 Mini Cooper,Replace # 16117222391, 10844, 31848
  • 【Replacement Part Number】- 16117222391, 10844, 31848. Before Ordering, Please Confirm Whether The Accessories Are Suitable For Your Vehicle To Confirm Compatibility!Most fuel caps are sealed by turning them until you hear a clicking sound!
  • 【FIT FOR】 -2002-2018 Mini Cooper,2008-2013 128i,135i,2014-2016 228i,2017-2018 230i, 2013-2018 320i,2001-2006 325Ci 325i 325xi,2007-2016 328i,2014-2016 328i GT xDrive,2009-2016 328i xDrive,2007-2008 328xi,2001-2006 330Ci 330xi,2017-2018 330i,2007-2015 335i,2001-2007 525i 530i,2008-2016 528i 535i,2017-2018 530i,2006-2016 550i, 2011-2015 740Li 740i,2006-2015 750Li,2010-2015 750Li xDrive, 2006-2018 750i,2010-2018 750i xDrive,2001-2018 M3,2013-2018 X1,2004-2017 X3,2007-2018 X5,2009-2016 Z4 & more.
  • 【Advantage】- As Time Goes By, The Fuel Filler Cap Of The Car Will Be Loose And Invalid,This Will Increase Fuel Vapor Emissions, May Causes Your Check Engine Light CEL Turns On.Our Fuel Filler Cap Are Designed And Manufactured According To OEM And Can Perfectly Replace Damaged Fuel Filler Cap. The Price Is Only A Small Part Of The Dealer!
  • 【High performance】-Long Service Life, Fuel Filler Cap Is Made Of Reinforced ABS Plastic And High-Quality Sealing Rubber,It's More Resistant To Cold And Heat ,Can Adapt To Harsh Weather And Environment. All Fuel Filler Cap Are Tested Before Leaving The Factory To Ensure That The Product Quality Meets The Standards.Provides A Tight Seal To Keep Your Vehicle's Fuel Tank Closed, Safety Your Vehicle's Occupants, Fuel Economy And Reduce Vapor Emissions!
  • 【After-Sales Service】- Establish Strict Quality Control Standards, 1 Year Warranty, Worry-free Return And Refund Policy, Buy With Confidence!If you have any questions about Fuel Filler Cap, please contact us, we will help you deal with it as soon as possible!
DIY Option #2
A-Premium Fuel Tank Breather Valve Replacement for BMW E38 E39 E46 E53 323i 325i 328i 330i 525i 528i 540i 740i 750iL X5 Z3 Z4
  • Fits BMW 323Ci/328Ci 2000, 323i 1999-2001, 328i/528i 1999-2000---M52 Engine
  • Fits BMW 325Ci/325i/325Xi/330i/330Xi 2001-2005, 325Ci 2006, 330Ci 2001-2006, 525i/530i 2001-2003---M54 Engine
  • Fits BMW 540i 1998-2003, 740i/740iL 1998-2001---M62 Engine; 750iL 1998-2001 M73N, Z8 2003 S62
  • Fits BMW X5 2001-2006(M54) 2001-2003(M62), Z3 1999-2002(M54) 1999-2000(M52), Z4 2003-2005 M54
  • 1 year unlimited-mileage quality guarantee
DIY Option #3
Fuel Tank Gas Cap 16117222391 10844 31848 Assembly Fits BMW E39 E46 E60 E63 E65 E66 E70 E71 E90 F01 F02 F07
  • High Quality.
  • Easy Installation.
  • Please confirm the model, displacement and year of your car before purchasing .
  • Thank you.
  • If you have any questions, please tell us.

*Options last updated on 2024-02-24 at 11:22.

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