Throttle Cable Replacement: A Step-by-Step Guide
Are you having trouble with your Harley Davidson’s throttle cable and need to replace or repair it? Look no further, as we have a detailed guide on how to do it yourself. This article will take you through the step-by-step process of fixing your Harley Davidson throttle cable.
How to Replace a Harley Davidson Throttle Cable
Step 1: Prepare Your Harley Davidson
Preparing your Harley Davidson is the first step in replacing your throttle cable. You must put a cardboard shim in the brake lever to ensure the pressure is off the brake light switch. This will prevent the switch from being sheared off during the process.
Step 2: Remove the Housing
Using a T25 wrench, remove the top bolt from the housing. Then, work on the bottom bolt to release the housing. Next, use a Torx 27 to remove the two pinch bolts that secure the clamp. Finally, remove the top pinch bolt while holding the brake reservoir to prevent it from falling into the tank.
Step 3: Remove the Cable Guides
Peel back the boots and locate the adjuster nut and lock nut. Loosen these nuts to make it easier to remove the cable ferrules. Lift the cable and rotate the ferrule to remove it. Do this for both the front and back throttle cables.
Step 4: Remove the Throttle Cable
Pop out the throttle cable by wiggling it around and turning it back and forth. Do the same for the return cable. The cables have a c-clip that retains them within the housing.
Step 5: Remove the Back Plate
Remove the air cleaner cover by using a 5/16-inch hex head. Then remove the filter and the bolts behind the crank breathers. Remove the back plate to expose the cables.
Step 6: Remove the Cable Ferrules
Loosen the cable ferrules using a pair of needle-nose pliers. Turn the cable ferrule about a quarter turn so you can get the guide and then back it out. Do this for both the front and back throttle cables.
Step 7: Replace the Cable
To replace the cable, push it into the top of the plate and run it down the channel. Lift the cable out and pull it out of the channel. Use a free video on law-abidingbiker.com to learn how to remove the tank and replace the cables.
Step 8: Adjust the Cable
Use the adjuster nut to take some slack out of the cables. Adjust the throttle snapback to your preference. Put the jam nuts into the adjuster nut to keep it in place.
Step 9: Test the Cable
Start the bike and work the throttle to ensure it is adjusted to your preference. Tighten everything down, and you’re good to go!
In conclusion:
Replacing your Harley Davidson throttle cable is not as difficult as it may seem. Follow these steps carefully, and you’ll have your cable replaced quickly. Don’t forget to check out law-abidingbiker.com for more helpful tips and tricks for your Harley Davidson.
Start from the beginning and see more DIY videos about DIY Harley Davidson repairs…
Helpful products for you based on this Harley Davidson repair video.
- 【Fitment】: Our Throttle and idle cable kit compatible with Harley Sportster XL 883 1200 Softail Dyna Models. Fit Sportster Models 2007-2013 (For 12" Handlebars), Fit Sportster Models 2014-2022 (For 10" Handlebars), Fit Dyna All models 1996-2017, Except FXDWG (For 10" Handlebars), Fit Softail 2000-2017 (For 10" Handlebars). Please check the detailed fitment list. Note: Fits models without cruise control
- 【Specifications】: Travel: 5"(127mm) Adjustable length: 1.15". Elbow Angle Type: 90 Degrees. Housing Length: Throttle cable:40"(1016mm); Idle cable:40.5"(1029mm). Wire Material: Stainless Steel Wire Rope. Replace for Part Number of Throttle Cable: 56884-07, 5634301, 5634396, 5635696A, 5642106, 5643298. Replace for Part Number of Idle Cable: 56885-07, 5634201, 5634296, 5635596A, 5641506, 5643398. Color: Chrome.
- 【Material】: The inner PE liner braided with stainless steel reinforcement embedded in a tough PVC outer protector offers exceptional protection. All cables are made with anti-friction inner liners and are factory lubricated for smooth, consistent, long-lasting operation. Our sportster throttle cable kit offers a longer lifespan and increased durability, ensuring reliable performance for years to come.
- 【Dimensions】: The throttle cable length is 40"(1016mm); the idle cable length is 40.5"(1029mm). Note: Some models might need a longer cable kit than the usual length. That's the cause of how their cables need to wind around or other needs.
- 【Package Including】: 1x throttle cable; 1x Idle cable; 2x Ferrules (No instructions).
- Fitment: Replacement for Harley-Davidson Dyna; Replacement for Harley-Davidson Softail; Replacement for Harley-Davidson XL883; Replacement for Harley-Davidson XL1200; Replacement for Harley-Davidson Iron 883; Replacement for Harley-Davidson 1200; Replacement for Harley-Davidson Fat Boy; Replacement for Harley-Davidson Heritage; Replacement for Harley-Davidson Road King
- Specification: Featuring a 47" long cable, providing all necessary components for replacing the throttle cable on motorcycle
- Long-lasting Materials: Made of stainless steel, this product provides durability and rust resistance for reliable performance in tough riding conditions
- Function: Facilitates smooth and precise throttle control for motorcycles, offering a responsive and reliable connection between the throttle grip and the engine, enhancing rider control and overall riding experience
- Package Content: 2 * Throttle Idle Cables
- Fitment: The throttle cable compatible with Harley Road King Dyna Softail FLH FLT 1996-2007 FXD FLST FXST 1996-2010.
- Replace Part Number: Replace for part number of throttle cable: 56884-07, 5634301, 5634396, 5635696A, 5642106, 5643298. Replace for part number of idle cable: 56885-07, 5634201, 5634296, 5635596A, 5641506, 5643398.
- Premium Material: The throttle gas cable feature chrome-plated polished fittings and stainless steel braiding. All cables are made with anti-friction inner liners, the inner PE liner braided with stainless steel reinforcement embedded in a tough PVC outer protector, ensures the whole cable a longer life and a better performance when using.
- Great Function: Throttle idle cable housing lengths are 51-1/2" , 90° elbow fitting with spring, they are used for adding taller Handlebars and Risers to your motorcycle. Regular replacement of new cables can keep your bike working smoothly, ensuring cycling safety.
- Easy to Use: The throttle cable wire kit is easy to install and does not include instructions. Some motorcycles may require longer than normal cable lengths to ensure installation and prevent errors, please check the length you require before purchasing.
*Options last updated on 2026-09-11 at 00:10.
